Hardwood
( Hardwood ) For spars, I use 1X4 by 8 ft. Poplar or maple. One board
can be carefully cut in a table saw with a fine blade ( be safe when you
use power tools ).
You can cut these in 1/4 X 3/8, 1/4 X 1/2, etc. and make enough sticks
to last for years!
Helicopter Tips
HELICOPTER VIBRATION PROBLEMS
If the tail boom shakes, the imbalance
is likely in the rotor head assembly. If it is the landing skids that shake,
the imbalance is likely in the engine fan or clutch assembly.
R/C Helicopter Fever
Setting-up a Helicopter
- by Tony van Roon
SPRING PREP CHECKLIST FOR RC HELICOPTER
ANTENNA - check antenna mountings, check for abrasion and wire
cuts
BEARINGS AND BUSHINGS - grease or oil, replace if rough.
BELT - adjust tension, check for missing teeth and cuts.
BATTERIES - charge and cycle all batteries - transmitter,
receiver,
glow
driver, and starter batteries.
BLADES - reshrink blade covering
BOOM - check for boom and tail rotor drive belt tightness
CANOPY - look for cracks, loose decals, retaining clips and
grommets
ENGINE - check mounting and muffler bolts, install new glow plug,
check
carb, head and backplate tightness, check carb linkage
FINS - check tail fin tightness and alignment.
FLYBAR - paddles still aligned?
FRAME - check for cracks, tighten screws
FUEL LINE - new
FUEL FILTER - clean
FUEL PUMP - does it still pump after sitting all winter?
FUEL TANK - check tank seal. Look for excessive chafing.
GEARS - look for missing teeth, excessive wear.
GLOW PLUG EXTENSION - check for abrasion, loose connections.
GYRO - look for split gyro mounting tape, check wires for abrasion
HEAD - check head to main shaft tightness, retaining bolts and
nuts,
feather
shaft nuts
HEADER TANK - check retaining bolt, tank seal. new fuel line
LANDING GEAR - check tightness
LINKAGES - check for worn out ball links and balls, check for
linkage
tightness and binding.
MUFFLER - check pressure tap, muffler extension, also see ENGINE
RADIO GEAR - check servo and arm tightness, battery and receiver
mounting,
switch, all wire connectors, check all wires and antenna for
abrasion.
Consider replacing servos after 300-500 flights, switch every
other
year.
SETUP - go over radio and heli setup again, settings drift over
time
from
changing blades, servos, adding upgrades, crashes. Be sure setup
is
what you
want.
SERVOS - check for gear train and output shaft wear and noise.
Make
sure
balls are tight on servo arms. Also see RADIO GEAR
SWASHPLATE - grease or oil, check for excessive play.
TAIL ROTOR - check grip tightness, bearings, slider shaft,
gearbox, etc
for
wear and looseness.
TRANSMITTER - make sure switches are set in proper position (dual
rates,
gyro, etc). Check antenna tightness. Also see RADIO GEAR,
BATTERIES.
LIST OF "MUST HAVE" FIELD BOX CONTENTS
AMA CARD
BALL LINK PLIERS
FUEL
FUEL PUMP
GLOW PLUG HEATER (CHARGED)
GLOW PLUG WRENCH
GLOW PLUGS (SPARE)
HEX KEYS
SCREWDRIVERS
STARTER
STARTER BATTERY (CHARGED)
STARTER ADAPTER
TRANSMITTER (CHARGED)
VOLTMETER
UPGRADE S/MODS FOR RAPTOR 30 THAT INCREASE CAPABILITY OR
RELIABILITY
CUT DOWN HORIZONTAL FIN
DRIVEN TAIL MOD
FRAME BRACE
HEADER TANK
INVERTED HEAD
KSJ PADDLES
LOOPED ANTENNA
MACHINED THROTTLE ARM
UPGRADED BOOM SUPPORTS
UPGRADE MUFFLER OR TUNED PIPE
WAH WAH SHIM
Hinge Tips
There are many types
of hinges on the market.
The important thing to watch out
for is that they should be strong enough so they
won't pull out, and the gap between the surfaces should be as small as possible.
When installing CyA hinges, mark
and slot balsa as you normally would. Remove approx.1/8
inch off the out side corners at 45 degrees so that the hinges go in easier.
Then take a T-pin for the outside holes in your hinge and insert through the
hinge so that the hinge is where you want it for installation Remove the T-pins,
and insert toothpicks.Turn you material to where any glue or thin CA you may
be using will not seep towards the front of the hinge.Avoid too much CA. A
drop will do it per hinge hole. Mark the top of your hinge locations. If your
are covering the model with Iron on material, use a strip first along the
edge you are installing your hinges. An exacto blade will cut the material
where your have your hinges located.It is easy and neat.
HINGE SLOTS
Use a circular saw blade with a hole for a 1/4 inch mandrel. Using
a 1/4-20 bolt as a mandrel, chuck into your drill press.
Make sure the material being cut is square with the cutting blade (This can
be done by taping the opposite hinge piece material to the other side of the
material being cut.Set the depth you want for the hinge slot. This cuts perfectly
aligned hinge slots of the right size fast and neat.
Installing Ca hinges
After cutting the slots for the CA hinges, mark a center line on
each side of each hinge with a crayon. Now, insert a t-pin or pin through
the middle of the crayon mark. Drill a small 1/16" to 1/8" hole in the
center of your hinge slots on on both surfaces (this will help the CA wick
deeper into the surface). Insert the hinge into the control surface and
then into the trailing edge. Apply 5 to 6 drops of thin CA to top side and
then to the bottom side of the hinge. The pin will keep the hinge centered
so you get an adequate amount of hinge in each surface. The crayon line
will prevent CA from hardening the hingle line to a point of brittle and
thus alleviates hinge breaking.
When using CA hinges use a marker to draw a black line across the
middle of the hinge. This way you can tell if the hinge is being pushed
into the wing when you put
on the aileron. I have had some hinges do
this and end up with a sixteenth of an inch in the aileron and the rest
in the wing, not very strong. If you can't keep the hinge
from being
pushed into the wing stick a pin through the middle of the hinge it will
not weaken the hinge at all.
INSTALLATION WITH
EPOXY
Use a plastic drinking straw as a disposable
"hypodermic". Flatten the end of the straw between your fingers and test fit
into the hinge slot so you will get the hang of inserting it. Then mix your
epoxy, scoop some up in the end of the flattened straw, insert it into the
slot, and "milk" the epoxy into the slot. You can then wipe the outside of
the hinge slots off before inserting the hinges. This assures that each slot
is filled with epoxy. Then (To really assure they wont pull out),Take a small
drill and drill though the control surface and pin the hinges with a toothpick.
The toothpick should then be cut off flush, and a small piece of covering
placed over the toothpick pin.
Another method for inserting the hinges into the slot is to carefully dip
the hinge end that hinges in wax. Insert an L shaped pin into the holes and
then remove this pin after the hinge is installed.
If you need to install pin type hinges using
epoxy, try this...
Cut the slots in both surfaces using one of the many excellent slotting
tools currently on the market. Rough up the hinge with a coarse grit
sandpaper and then, using a tooth pick, apply a little vaseline (Petroleum
Jelly) to the actual hinge joint. Try not to get it on the tags as this
will weaken the glue joint.
OK, now mix up your favourite epoxy. To get the glue into the hinge slots,
take a drink straw and scoop the mixed epoxy into the straw (a bit messy
but the end result is worth while). Now, flatten the end of the straw and
fit it into the hinge slot. carefully slide your fingers down the straw to
force the glue into the slot where it can do the most good. Fit the hinge,
remove the excess epoxy (there should be some) with medical alcohol which
is available from your favourite chemist, and repeat for the next hinge. A
roll of toilet paper is handy for economical mess clean ups.
HOBBY KNIVES
Finding your hobby knife
Finding your hobby knife on a cluttered workbench can be a
frustrating and possibly painful experience. So give your knife a good
home, get a cardboard tube from a roll of covering and cut it (if you
can find your knife) about one inch shorter then the length of your
knife make an end for the tube out of lite ply or other wood and seal
up one end with it or fold over the end of the tube and staple. Now CA
the tube to a convenient place like the end of your work bench or
under a shelf . You will wonder how you got along without it providing
you remember to put the knife back where it belongs.
Better Screw Holes
When you have to use screws that will be removed often drill the
holes for the screws large enough to allow you to insert a small piece
of Sullivan Gold-N-Rod glue the
rod in the hole. The screws can then be
removed and reinserted with out weakening the wood. This is Not
recommend this for high stress areas.
Instrument panels